Crimp & Terminal Wire Harnesses

High-Volume Automated Power Distribution

For foundational internal power routing, grounding arrays, and switchboard connections, TeleWire Technology provides massive scalability. We automate the processing of millions of discrete wire terminations annually, delivering highly cost-effective ring, spade, ferrule, and quick-disconnect harnesses that form the circulatory system of modern electromechanical hardware.

Terminal Processing Capabilities:

  • Ring & Spade Terminals: Secure, heavy-duty grounding and busbar connections.
  • Insulated Wire Ferrules: Clean, stray-strand-free terminations for rapid insertion into European-style terminal blocks and PLCs.
  • FASTON / Quick Disconnects: Reliable, high-speed assembly line connections for switches, relays, and motors.
4 different type or wire harness, include blade terminal, ring terminal, TE connectivity crimp terminal, and JST crimp terminal wire harnesses

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Supported Series & Part Numbers

We maintain extensive tooling and automated processing capabilities for the following industry-standard interconnects. If your specific part number is not listed, contact engineering for 1:1 cross-referencing.

Connector Series Pitch (mm / inch) Key Part Numbers Ideal Application
TE Connectivity FASTON 0.110", 0.187", 0.250"
640903-1640905-1640907-142100-263306-142281-142100-162048-242281-2
 Rapid assembly line connections for discrete switches, solid-state relays, and electric motors in HVAC and appliances.
TE Connectivity PIDG & PLASTI-GRIP 22-10 AWG
3188031890320533205432056130008130102341203205732055
 Pre-insulated ring and spade terminals engineered for uniform reliability in high-vibration aerospace and industrial chassis grounding.
Molex Perma-Seal™ & Krimptite™ 22-10 AWG
19164-001319164-001519069-010219069-011119044-015219044-006819164-004319164-0044
 Environmentally sealed (Perma-Seal) and uninsulated (Krimptite) terminals for extreme moisture environments and automotive wiring.
Molex AviKrimp™ & InsulKrimp™ 0.110", 0.187", 0.250"
19003-001119003-004019017-003719017-004319019-003119019-003719003-007119003-0072
 Fully insulated quick disconnects featuring a brass ferrule for superior strain relief in severe vibration applications.
Phoenix Contact Wire Ferrules 24 AWG - 2 AWG
320001432000273200030320004332005193200522320053532005483200551
 Insulated wire ferrules preventing stray strands for rapid, tool-less insertion into industrial PLC Push-in (PT) terminal blocks.
WAGO Wire Ferrules 22-10 AWG
216-201216-202216-203216-204216-101216-102216-103216-104216-205216-206
 Perfectly crimped ferrules designed specifically to optimize contact force within WAGO CAGE CLAMP® and spring pressure termination systems.
Panduit Pan-Term® Rings & Forks 22-10 AWG
PV18-8R-CYPV14-8R-CPV10-14R-DPN18-6F-CPN14-8F-CPN10-10F-DPV10-10R-DPV14-10R-C
 Premium vinyl and nylon insulated terminals featuring funnel entry for fast, reliable wire insertion in control panel manufacturing.
Panduit Pan-Term® Disconnects 0.110", 0.187", 0.250"
DNF18-250FIB-CDNF14-250FIB-CDNF10-250FIB-DDPF18-250FIB-CDPF14-250FIB-CDNF14-250M-C
 Fully insulated, premium disconnects designed to maintain strong detent locking forces over thousands of mating cycles.
JST Crimp Terminals 0.110", 0.187", 0.250"
STO-01T-110NSTO-21T-250NSTO-61T-250NSFPS-41T-187SPS-51T-187STO-41T-187S
 Uninsulated, high-volume reeled terminals optimized for fully automated, high-speed Komax and Schleuniger cutting and crimping lines.
3M Scotchlok™ Terminals 22-10 AWG Ring & Block Forks
MVU18-6R/SKMVU14-8R/SKMVU10-10R/SKMU18-250DFKMU14-250DFKMVU14-10R/SK
 Brazed-seam terminals ensuring the barrel will not separate during heavy-tonnage crimping, ideal for marine and heavy transport.
Heavy-Duty Copper Lugs (Burndy / TE) 8 AWG to 4/0 AWG
YAV8C-LYAV6C-LYAV4C-LLCA8-14-LLCA6-14-L320053320054YAV2C-LYAV25-L
 Massive gauge seamless copper lugs utilized for high-amperage power distribution in telecom cellular towers and EV battery banks.

Can't find the exact cable you need?

Our website lists only a fraction of our capabilities. We manufacture thousands of custom cable assemblies and wire harnesses not shown online. Upload your drawing or specs here, and we will build it for you.

Manufacturing of unlisted custom assemblies
Support for complex wire harnesses
Rapid prototyping for new designs
Equivalent alternatives for obsolete parts
Same-day engineering review
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Technical FAQs

Common questions from procurement and engineering teams.

Do you process both insulated and non-insulated wire ferrules? 

A: Yes. We offer fully automated cutting, stripping, and ferrule crimping (both insulated collars and non-insulated) for rapid, stray-strand-free insertion into DIN rail terminal blocks and PLCs.

Can your internal terminal assemblies meet UL standards? 

A: Yes. We operate an ISO 9001:2015 facility, utilize UL-listed or CSA-approved wire, and apply terminals using precisely calibrated OEM tooling to guarantee 100% UL safety compliance for your high-power routing.

Do you apply heat shrink to ring and spade terminal assemblies? 

A: Yes. Upon request, we apply dual-wall, adhesive-lined heat shrink tubing over the crimp junction. This provides rigid mechanical strain relief and seals the exposed wire from oxidation, moisture, and corrosive industrial gases.

Can you process heavy-gauge battery cables with ring terminals?

A: Absolutely. We operate heavy-tonnage hydraulic crimping presses capable of terminating massive 4/0 AWG battery cables and grounding straps with heavy-duty copper lug terminals for telecom and EV power applications.

Manufacturing Standards & Capabilities

ISO 9001 Certified Factory

TeleWire Technology operates under strict ISO 9001 Quality Management Systems. Every production run undergoes rigorous IQC (Incoming Quality Control) and IPQC (In-Process Quality Control) to ensure consistent, OEM-grade reliability for global supply chains.

IPC/WHMA-A-620 Compliance

Our assembly technicians adhere to IPC/WHMA-A-620 standards for cable and wire harness fabrication. We guarantee precision crimp height, pull-force retention, and strain relief integrity for high-vibration automotive and industrial environments.

100% Electrical Testing

Zero defect policy. 100% of finished assemblies undergo automated testing for continuity, shorts, and mis-wiring. For critical safety applications, we provide advanced VSWR testing, high-pot testing, and insertion force validation.

Custom Component Sourcing

We source genuine connectors from Amphenol, TE Connectivity, Molex, and JST, or provide cost-effective, high-quality equivalents to meet your BOM targets. Our engineering team supports rapid prototyping with low MOQs and fast turnaround times.

Have 2D or 3D drawings ready?

Talk to our engineering team for immediate design validation and DFM (Design for Manufacturing) support.

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