Deutsch 0460-202-20141 Size 20 Solid Pin - Custom Wire Harness
- Terminal Specification: Features authentic TE Connectivity / Deutsch 0460-202-20141 solid machined pin contacts, precision-engineered with a nickel-plated copper alloy for high-reliability size 20 connector cavities.
- Conductor Accommodation (AWG): Architecture strictly supports the integration of standard stranded copper conductors rated for 20 AWG (0.5mm²), ensuring optimal mechanical retention and precise environmental seal tolerances.
- Mating & Compatibility: Contacts are dimensionally profiled for direct integration into standard Deutsch DTM, HD30, HDP20, and DRC series interconnect housings, providing a 7.5A maximum continuous current rating.
- Termination Methodology: Utilizes high-pressure, 4-way indent mechanical crimping to produce a gas-tight, oxidation-resistant electrical junction capable of withstanding heavy-duty vibration and extreme thermal cycling (-55°C to +125°C).
- Routing Architecture: Configured as a discrete wire harness optimized for robust internal routing in agricultural equipment, automotive diagnostics, and harsh-environment industrial control systems.
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We specialize in custom sourcing and manufacturing. Upload your spec sheet or drawing, and our engineering team will provide a quote within 24 hours.
Manufacturing of unlisted custom assemblies
Support for complex cable & wire harness assemblies
Rapid prototyping for new designs
Equivalent alternatives for obsolete parts
Same-day engineering review
Request Custom Quote
What information do you need to provide a quote for a custom wire harness?
To provide an accurate quote and lead time, please provide:
- Technical Drawing or Diagram: Showing pinouts, lengths, and tolerances.
- Bill of Materials (BOM): Listing specific connectors (MPN) and wire gauges (AWG).
- Estimated Annual Usage (EAU): Helping us optimize pricing for your volume. Note: If you do not have a formal drawing, our engineering team can help create one based on your physical sample.
Can you suggest cost-saving alternatives for expensive connectors (e.g., TE, Molex, JST)?
Yes. We offer variety of alternative components.
We have extensive supply chain relationships in Taiwan and can suggest"Functionally Equivalent"alternatives that are fully compatible with major brands like TE, Molex, or JST but at a significantly lower cost. We will provide datasheets and samples of the alternative components for your approval before production.
How do you ensure quality control for custom cable assemblies?
Every single cable assembly undergoes rigorous testing before leaving our Taiwan facility. Our standard QC process includes:
- 100% Continuity Testing: Ensuring no opens, shorts, or miswires.
- Pull Force Testing: Verifying crimp strength.
- Visual Inspection: Checking for cosmetic defects and label accuracy.
- Hi-Pot Testing: Available upon request for high-voltage applications to ensure insulation integrity.